Ozone washing technologies for denim
Why do we use ozone in garment finishing?
It breaks down the indigo molecule, to degrade the color and obtain a perfectly sustainable worn out effect: this is why ozone is now a protagonist in the treatment of denim.
Our range includes EGO, the new ozone finishing technology, based on an innovative concept whose strong point is simplicity: of use and maintenance.
The line is completed with OBleach, the patented process that allows to obtain an incredible – and sustainable – “Bleach without bleach”, and O-Zone, the static cabinet that can be used to achieve unique and customizable discoloration effects. In full respect of the fibers and the environment.
HOW IS OZONE PRODUCED?
IN NATURE, DURING A THUNDERSTORM
THROUGH OUR OZONE GENERATORS
Commercial ozone laundry systems:
Innovation and Sustainability with Tonello
In the world of industrial laundries and textile finishing, efficiency and sustainability have become key elements for remaining competitive. One of the most significant innovations in this area is the commercial ozone laundry systems. By breaking down the indigo molecule, ozone makes it possible to degrade the color and achieve a perfectly sustainable lived-in effect.
Because of its versatility, this natural gas is now a key element in the treatment of denim and is an undisputable advantage of the laundry ozone machine.
Benefits of Ozone in Garment Finishing
Bleach Effect on Denim
Ozone is a powerful oxidizing agent that finds an ideal application in fabric finishing, particularly for creating a bleached effect on denim. By using a commercial ozone laundry system, it is possible to achieve a “bleached” effect on garments without using harsh chemicals.
Our range includes EGO, the new ozone finishing technology based on an innovative concept whose strong point is simplicity: of use and maintenance.
This line is rounded out with OBleach, the patented process that allows for incredible – and sustainable – ‘Bleach without bleach,” effects, and O-Zone, the static cabinet that can be used to achieve unique and customized bleaching effects … with full respect for fibers and the environment.
Environmental Sustainability
The use of ozone helps reduce the environmental impact due to its ability to oxidize and decompose rapidly, leaving no harmful residues which are typical with the use of traditional chemicals. Tonello’s commercial ozone laundry systems are designed to maximize the effectiveness of ozone, ensuring a responsible finishing process that is safe for the environment and for the end consumer.
Application versatility
Tonello’s commercial ozone laundry systems are highly versatile and can be used for various treatments and processes. In addition to the bleach effect on denim, ozone can be used for finishing other types of fibers and fabrics, enhancing their aesthetics and uniqueness.
The Technology of Tonello Ozone Machines
Innovative Design
The ozone machines by Tonello are designed with an innovative design that integrates the latest technologies in garment treatment. These machines are equipped with advanced control systems that allow for precise adjustment of ozone levels, ensuring safe and uniform treatment of all types of fabrics.
Ease of Operation
The user-friendly interface of Tonello’s ozone machines makes their operation simple and intuitive. Operators can set up and monitor treatment cycles with ease, thanks to digital control panels that provide a clear display of all operational functions.
Maintenance and Reliability
Tonello’s laundry ozone machines are built to last, with high-quality components that ensure reliability and durability. Maintenance is simple and accessible, thanks to a design that facilitates access to major components. This reduces downtime, and ensures continuous and efficient operation.
Investing in an commercial ozone laundry system is a strategic choice that improves the efficiency, sustainability, and quality of fabric finishing processes, making sustainability an achievable goal.
For more information about our ozone machines and their respective benefits, visit the Tonello website and discover all the solutions Tonello has available.
OUR OZONE INNOVATIONS
Ego
THE SUPERIOR OZONE
The EGO technology comes as the culmination of a long process of research, experimentation, and incremental improvements that today allow us to place on market the new evolutionary stage in ozone garment treatments.
EGO reduces water consumption up to 80% compared to traditional bleaching methods. In addition, wastewater purification operations are simplified, thus lowering treatment costs.
Obleach
THE REAL BLEACH WITHOUT BLEACH
OBleach is the new process patented by Tonello that, using only ozone, “returns to the future” of an authentic, sustainable bleach – because, by eliminating Chlorine and Permanganate, it respects the fiber of the garments and the planet – and decidedly cool, thanks to authentic, contrasted and reproducible effects.
The OBleach process is integrated into the All-in-One System, a single machine that combines the latest finishing technologies: ECOfree 2, NoStone®, UP and Core.
O-zone
THE CREATIVE SIDE OF OZONE
Tonello’s new O-Zone cabinets are the perfect demonstration of how research and collaboration can result in interesting and creative combinations.
Candiani had the pleasure of being the first brand to test and use this technology for small productions, to create effects on garments, completely safe and sustainable.
In fact, O-Zone allows us to achieve various effects and discolorations that are totally new and responsible. This reflects our present and future philosophy regarding the treatment of jeans.